Product advantages:
1.The positioning accuracy of the partition is industry-leading
The visual recognition system automatically calibrates the insertion position of the partition, with a spacing error of less than 0.5mm, to avoid air leakage and the attenuation of filtration efficiency.
The servo pressing mechanism ensures that the partition is vertically adhered to the filter paper, and the bonding strength is increased by 30% (passing the GB/T 13554 test).
2. The full-process automation rate is 99%
From the unwinding, folding, loading the partition board, gluing to the collection of finished products of glass materials, no manual intervention is required. The single-shift production capacity can reach 5,000-8,000 pieces (610×610mm specification).
It supports "one-click switching of product models". By calling the preset parameters, it can adapt to different partition spacings and filter paper thicknesses. The model change time is less than 15 minutes.
3. Glass material protection technology
The flexible folding pressure wheel design prevents the glass fiber filter paper from being damaged (damage rate < 0.1%), and is suitable for glass materials with a thickness of 0.1-1mm.
The electrostatic elimination device reduces dust adsorption and ensures the cleanliness of the filter (in compliance with ISO 14644-1 Class 5 standard).
4. Intelligent glue management system
The temperature compensation algorithm automatically ADAPTS to adhesives of different viscosities. The temperature control accuracy of hot melt adhesives is ±2℃, avoiding problems such as false adhesion and glue overflow.
Real-time monitoring of the glue circuit pressure. When there is a shortage of glue, the machine will automatically shut down and sound an alarm, increasing the glue utilization rate to over 98%.
5. Low maintenance cost design
The modular structure design enables the partition conveyor chain and rubber head assembly to be quickly disassembled and replaced (reducing maintenance time by 40%).
The self-diagnosis system for faults displays in real time issues such as blade wear and abnormal air pressure, and supports remote operation and maintenance (IoT module is optional).
Machine Name: | High-speed Glass Filter Folding System Pleated Paper Production Line |
Applicable materials: | Glass fiber filter paper, aluminum partition, paper partition |
Folding speed: | 60-120 times per minute (adjustable, depending on the partition spacing) |
The range of partition spacing: | 5-100mm (accuracy ±0.5mm) |
Filter paper width range | 300-1500mm (Custom widened models supported) |
Partition height range | 10-150mm (compatible with different filter thicknesses) |
Bengbu Tongchen Automation Technology Equipment Co., Ltd.is a professional company integrating the development, design, and production of filter manufacturing equipment. Located in the beautiful city of Bengbu, known as the "Pearl City"—an important transportation hub, densely populated cultural ancient city, and industrial base. Our main products include paper folding equipment, rotating machines, diesel engines, large air filter production equipment, partitionless and partitioned filter production equipment for the purification industry, pleating machines, and partitionless glass fiber strip production lines. The company will further develop advanced, practical, and efficient models for practical production, leading domestic trends and catering to international standards, making due contributions to China and the global filter industry. We prioritize product quality and service, which are key factors in making your brand more competitive in the global market. Tongchen Technology will become your most reliable mechanical solution provider, partner, and friend in China. We are ready to establish long-term business relationships with your company and welcome friends from all over the world.