Bengbu Tongchen Automation Technology Co., ltd Factory Tour

1. Filter Manufacturing Equipment

• Paper Pleating Machine
  Equipped with high-precision folding technology, suitable for producing various air and liquid filter materials.
• Mask Making Machine
  Adopts advanced automation technology to rapidly produce standard-compliant masks.
• Cabin Air Filter Manufacturing Machine
  Specifically designed for automotive and aerospace cabin air filter systems to ensure in-cabin air quality.
• PU Air Panel Filter Manufacturing Machine
  Specializes in manufacturing PU material air panel filters, featuring high-efficiency filtration and stable structure.
• Japanese Automobile Filter Manufacturing Machine
  Customized according to the specifications of Japanese automobile filters to accurately produce compatible filters.
• Hydraulic System/Water Filter Element Manufacturing Machine
  Used for manufacturing hydraulic system and water filtration system filter elements to ensure clean and stable system operation.
• Spin-On Oil/Fuel Filter and Accessory Manufacturing Machine
  Efficiently produces spin-on oil and fuel filters and their accessories.
• Spin-On Oil/Fuel Filter Assembly Equipment
  • Semi-Automatic Assembly Equipment
    Ensures precise docking of components to guarantee assembly quality and efficiency.
  • Full-Automatic Assembly Equipment
    Achieves high-level automation to significantly enhance assembly capacity.

2. Filter Products

• Air Filters
  • Primary-Medium-High Efficiency & HVAC, HEPA, ULPA Air Filters
    Provide multi-level filtration efficiency, widely used in industrial, commercial, and civil air purification fields.
  • Heavy-Duty Air Filters
    Specifically designed for heavy machinery and engineering vehicles to handle air filtration in harsh environments.
• Fuel Filters
  Used for fuel filtration in engines to improve engine performance and service life.
• Eco-Filters
  Adopt environmentally friendly materials and advanced technology to meet eco-friendly filtration needs.

3. Testing Equipment

• Primary-Medium-High Efficiency Filter Test Bench
  Precisely detects key indicators such as filtration efficiency and resistance of filters.
• Oil and Fuel Filter Tester
  Professionally tests the filtration accuracy and pressure resistance of oil and fuel filters.
• Automobile Air Filter Tester
  Conducts comprehensive performance testing on automobile air filters.
• Filter Material Testing Instruments
  Used to detect the physical and chemical properties of filter materials, providing key support for R&D and quality control.

4. Auxiliary Production Equipment

• Edge Trimming Machine
  Removes excess edges from filter materials or components through precise cutting to ensure dimensional accuracy and lay the foundation for subsequent processes.
• Edge Cutting Machine
  Uses advanced cutting technology to finely process the edges of filter components, ensuring neat and smooth edges and improving product appearance quality and performance.
• Cross-Cutting Machine
  Can transversely cut long strip-shaped filter materials or components to a specified length according to production requirements, with high cutting accuracy and efficiency to meet large-scale production needs.
• Edge Pasting Machine
  Adopts automated pasting technology to accurately attach sealing or decorative edge materials to the edges of filter components, enhancing product sealing and aesthetics.
• Smoke Detection Bench
  Equipped with high-precision sensors to detect the smoke filtration effect of filters under specific working conditions, accurately evaluating filtration performance to ensure product quality meets high standards.

5. Customized Services

• Customized Solutions
  Tailored to your specific needs, including OEM/ODM services, process optimization, and special specification customization.

1. Full Product Line OEM Support

• Filter manufacturing equipment, filter products, testing equipment, and auxiliary devices .
• Compliance with global standards (CE, ISO 9001, IATF 16949, etc.).

2. Customization Process

• Requirement Analysis: Collaborative consultation to define technical specifications, material standards, and production workflows.
• R&D & Design: 3D modeling, simulation testing, and prototype development (lead time: 4-6 weeks).
• Mass Production: Lean manufacturing with 3-stage QC (material inspection → in-process testing → final audit).
• Global Delivery: Door-to-door logistics with 48-hour spare parts supply and remote commissioning support.

1. R&D Team & Resources

• Core Team:
  • 20+ engineers with expertise in automation control, mechanical design, and material science.
  • Partnerships with University of Technology and other leading institutions.
• Facilities:
  • Advanced labs for material testing, performance simulation , and rapid prototyping .
  • ISO 17025-compliant testing centers for filter efficiency and durability validation.

2. Technical Achievements & Patents

• Core Technologies:
  • High-precision servo folding systems (positioning accuracy: ±1mm).
  • The induction system will make an emergency stop when detecting something in front of the roller, protecting the safety of operators.
  • Energy-saving designs reducing power consumption by 15%.
• Patents & Certifications:
  • 12+ national patents in automation and filtration technology.
  • Continuous innovation in eco-friendly manufacturing .

3. Co-Innovation with Clients

• Custom R&D: Dedicated projects to develop equipment for niche applications (e.g., aerospace filtration, medical-grade masks).
• Retrofit Solutions: Upgrading legacy systems with smart controls (PLC/HMI upgrades) to enhance productivity and compliance.

Summary of Factory Advantages(Core Strengths)

• Full chain coverage: 23+ equipment models across 5 categories, from manufacturing to testing.
• Precise customization: OEM/ODM services with rapid prototyping and global compliance.
• Innovation-driven: 12+ patents, university partnerships, and IoT-integrated solutions.