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Full-Automatic Servo Paper Folding Production Line (5th Generation)
May 22, 2025
Case Study: Full-Automatic Servo Paper Folding Production Line (5th Generation)
Client Profile A leading medical device manufacturer in Germany specializing in high-precision filter components for surgical masks and respirators. The client required a folding solution to meet EU MDR regulations and enhance production efficiency for multi-layer filter materials.
Project Requirements
Fold 3-5 layers of non-woven fabric with precision for medical-grade filtration.
Achieve adjustable folding heights (5-70mm) to accommodate different mask models.
Ensure compliance with CE certification and strict safety standards.
Solution Provided: Model Servo Paper Folder
Technical Specifications
Key Innovations
All-Servo Drive Technology
Eliminates traditional gears and timing belts, adopting INOVANCE full-digital servo motors (5 sets) and electronic cam control for ±0.1mm positioning accuracy.
Enables dynamic adjustment of folding angles (upper/lower blade opening/closing) for complex patterns (W-type, M-type, multi-layer folds).
Intelligent Production Management
Recipe function stores 50+ folding programs for quick model switching, reducing setup time by 60%.
Three-color alarm system (green/amber/red) for real-time fault diagnosis, minimizing downtime.
Medical-Grade Safety & Quality
Electroplated hard chrome shafts and powder-coated steel frame ensure corrosion resistance and 100,000+ hours of service life.
Five pneumatic pressure plates with tension control guarantee stable material output, critical for multi-layer medical fabrics.
Energy-Efficient Heating
Dual heating plates (3 zones each) with PID temperature control (±2°C accuracy) enable rapid bonding of melt-blown fabrics, reducing energy consumption by 15% compared to older models.
Project Outcome
Efficiency: Increased production capacity from 150 to 280 folds/min, meeting the client’s demand for 500,000 masks/day.
Compliance: Successfully passed EU MDR audit with CE-certified safety features (e.g., emergency stop via safety grating).
Flexibility: Adapted to produce N95, FFP2, and custom medical filters, supporting the client’s expansion into aerospace and industrial filtration markets.
Client Testimonial “Tongchen’s 5th-gen servo folder revolutionized our production line. The all-servo design eliminates mechanical wear, while the touchscreen interface reduces operator training time. We now achieve 99.8% folding precision, critical for our medical certifications.” — Dr. Hans Müller, Production Director, Medical Filter GmbH