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Full-Automatic Servo Paper Folding Production Line (5th Generation)

May 22, 2025

Latest company case about  Full-Automatic Servo Paper Folding Production Line (5th Generation)

Case Study: Full-Automatic Servo Paper Folding Production Line (5th Generation)

Client Profile
A leading medical device manufacturer in Germany specializing in high-precision filter components for surgical masks and respirators. The client required a folding solution to meet EU MDR regulations and enhance production efficiency for multi-layer filter materials.

Project Requirements

Solution Provided: Model  Servo Paper Folder

Technical Specifications

Key Innovations

  1. All-Servo Drive Technology
    • Eliminates traditional gears and timing belts, adopting INOVANCE full-digital servo motors (5 sets) and electronic cam control for ±0.1mm positioning accuracy.
    • Enables dynamic adjustment of folding angles (upper/lower blade opening/closing) for complex patterns (W-type, M-type, multi-layer folds).
  2. Intelligent Production Management
    • Recipe function stores 50+ folding programs for quick model switching, reducing setup time by 60%.
    • Three-color alarm system (green/amber/red) for real-time fault diagnosis, minimizing downtime.
  3. Medical-Grade Safety & Quality
    • Electroplated hard chrome shafts and powder-coated steel frame ensure corrosion resistance and 100,000+ hours of service life.
    • Five pneumatic pressure plates with tension control guarantee stable material output, critical for multi-layer medical fabrics.
  4. Energy-Efficient Heating
    • Dual heating plates (3 zones each) with PID temperature control (±2°C accuracy) enable rapid bonding of melt-blown fabrics, reducing energy consumption by 15% compared to older models.

Project Outcome

  • Efficiency: Increased production capacity from 150 to 280 folds/min, meeting the client’s demand for 500,000 masks/day.
  • Compliance: Successfully passed EU MDR audit with CE-certified safety features (e.g., emergency stop via safety grating).
  • Flexibility: Adapted to produce N95, FFP2, and custom medical filters, supporting the client’s expansion into aerospace and industrial filtration markets.

Client Testimonial
“Tongchen’s 5th-gen servo folder revolutionized our production line. The all-servo design eliminates mechanical wear, while the touchscreen interface reduces operator training time. We now achieve 99.8% folding precision, critical for our medical certifications.”
— Dr. Hans Müller, Production Director, Medical Filter GmbH
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Contact Person : Ms. MIN
Tel : 18955268651
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