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Full-auto Rotary HEPA Air Fiber Glass Paper Mini Pleating Machine

May 22, 2025

Latest company case about Full-auto Rotary HEPA Air Fiber Glass Paper Mini Pleating Machine

Case Study: HEPA Full-Auto Rotary HDAF Paper Pleating Production Line 

Client Profile
A leading industrial filter manufacturer in Germany, specializing in heavy-duty air filtration solutions for construction machinery and industrial equipment. The client required a high-speed, precision folding solution for large-format HDAF (High-Density Air Filter) elements to meet strict ISO 16890 efficiency standards.

Project Requirements

hepa滚筒参数
Key Innovations
  1. Precision Pleating Technology
    • Pneumatic Pre-Slitting: Adjustable round knives with uniform pressure ensure clean, burr-free edges on filter paper widths down to 30mm.
    • Steam Conditioning & Pre-Heating: Dual-stage treatment softens paper fibers, reducing breakage during folding and enabling consistent pleat formation even for thick media.
    • Gear Collecting System: Mechanized gear 爪子 (gear claws) accelerate pleating speed while maintaining flat, straight folds, critical for high-efficiency air flow.
  2. Structural Versatility
    • Customizable Roller Design: Optional "S" bubble or diamond-patterned rollers create uniform air gaps between pleats, enhancing dust holding capacity by 20% compared to traditional designs.
    • Modular Rollers: Easily interchangeable to adapt to different pleat heights and patterns, supporting quick model changes for diverse filter specifications.
  3. High Automation & Reliability
    • Full-Procedure Automation: Auto-counting, pleating, pre-heating, and forming processes reduce manual intervention by 80%, with real-time production data monitored via PLC.
    • Industrial-Grade Build: Heavy-duty aluminum frames and electroplated rollers withstand 24/7 operation, with a service life exceeding 100,000 hours.

Project Outcome

  • Efficiency: Increased daily production of HDAF elements from 5,000 to 12,000 units, with a 30% reduction in material waste due to precise slitting and folding.
  • Quality: Achieved ±1mm pleat height consistency and 99.5% defect-free rate, meeting EU certification requirements for heavy machinery filtration.
  • Flexibility: Successfully produced filters for excavators, industrial compressors, and aerospace ground support equipment, expanding the client’s market reach.

Client Testimonial
“Tongchen’s rotary pleating line transformed our HDAF production. The steam pre-heating and gear collecting system eliminated paper cracking, while the modular rollers allowed us to quickly switch between filter models for different OEM clients. This has been a game-changer for our efficiency and quality.”
— Mr. Dieter Schmidt, Production Manager, StrahlendesLicht FilterTech Industrial GmbH
Get in touch with us
Contact Person : Ms. MIN
Tel : 18955268651
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